Vacuum Emulsifier
By the strong force of high speed of homogenizer (emulsifier), the materials will go through the narrow space of the emulsifying head, it forms a powerful circulation in the vessel. In the middle part, the center blades and outer low speed anchor rotates in opposite direction. It performs great shearing, impact, and dispersion in the vessel. It will help to blend, mixer, emulsify, and homogenize the product in the vessel, and increase the stability, smoothness and luster of cream products. The emulsifying (mixing) head is exchangeable for your various products.
The special design of high speed emulsifying head and low speed agitator & blades can achieve high efficiency of mixing & homogenizing, and the teflon scrapers of the agitator can scrape off the materials which sticked to the inner wall of vessel, and make the complete mixing at same time without corner. The teflon scraper is fixed at the outer mixing frame which will change their position by always touching the inner wall when rotating. Those scrapers can help the heat-exchange during mixing and also reduce the time of production
Features:
- Mixing oil and water phases materials in high speed to get perfect emulsion product of good quality.
- Machine consists of vacuum-resistant vessel with jacket for heating and cooling. Equipped with high speed homogenizer, scraping agitator, vacuum pump, and hydraulic pump for lifting, heating & cooling system.
- With vacuum pump to take the air bubbles out of mixed product, and extend the time of storage.
- The mixing shaft and emulsifying head is exchangeable, you can use the proper mixing head according to your products. There are some types for your products:
A. High viscosity type
B. Low viscosity type
C. High shearing type
D. Disperser type - Scraping unit is with moveable teflon scrapers to scrape off the materials on the tank wall and the anchor to move the materials to the center area to get better blending and mixing. The teflon scrapers are maintained manually and easily without any tool.
- Our machines have safety devices, such us vacuum safety valve, jacket safety valve, over-loaded protection of motors, etc.
- Our vacuum emulsifying equipment equipped with heating & cooling system which simplifies the processing. Within this same equipment, you can do from heating-melting-emulsifying-air bubble reduction(by vacuum)-cooling without changing vessels, it saves lot of labor and time for your production.
- All contacted parts of equipments are SUS#316,the product homogenized in vacuum and close vessel can be sanitary and high quality. The specification of machine accord with the CGMP standard (CIP/SIP).
- The measuring of raw materials, the recording of temperature for heating, melting, emulsifying, cooling, and the change of mixing speed, and the vacuum suction can be controlled automatically (PLC control).
Application:
- Cosmetic Industry: Cream, Lotion, Lipstick, Shampoo
- Pharmaceutical Industry: Ointment, Syrup, Injection
- Food Industry: Mayonnaise, Dressing, Jam, Butter, Margarine.
- Chemical Industry: Polyester, Synthetic fiber
- Paint Industry: Paints, Synthetic resin paint
- Others: Color, Wax, Shoe cream, Coating liquid